Waste heat recovery for internal combustion engine(ICE)has been considered as an important strategy to improve efficiency and promote fuel economy,thus alleviating the problems of energy shortage and environmental pollution.This paper investigates the characteristics of various kinds of waste heat energy,namely,waste heat in exhaust,cooling water and charge air,over the engine’s whole operating region.Based on the energy balance experiments,the energy distribution of a conventional heavy-duty diesel engine is obtained under mapping characteristics.According to exergy analysis,the energy recovery potential for waste heat is studied as well.The experimental results indicate that exhaust energy increases with engine speed and load,while cooling water energy is more sensitive to load,especially at low and middle speed.Charge air energy,on the other hand,mainly counts on speed rather than load.Exhaust energy possesses the highest recovery potential in terms of both quantity and quality.Through waste heat recovery,a dramatic improvement in engine efficiency is achievable,actually,the maximum value can amount to 60%or even more.
A bottoming cycle system based on CO2 Brayton cycle is proposed to recover the engine exhaust heat. Its performance is compared with the conventional air Brayton cycle under five typical engine conditions. The results show that CO2 Brayton cycle proves to be superior to the air Brayton cycle in terms of the system net output power, thermal efficiency and recovery efficiency. In most cases, the recovery efficiency of CO2 Brayton cycle can be higher than 9% and the system has a better performance at the engine's high operating load. The thermal efficiency can be as large as 24.83% under 100% operating load, accordingly, the net output power of 14.86 kW is obtained.
