The nano intercalation compounding of wood and MMT has important implications for the modification of wood and for the development of new materials. With water-soluble phenol formaldehyde resin as an intermediary, the nanocomposites of Chinese fir （Cunningharnia lanceolata） wood and montmorillonite （MMT） were prepared via three impregnation methods, i.e. normal pressure, once and twice vacuum methods. Based on the weight percent gain （WPG） of impregnated wood, the effects of compounding wood and MMT in terms of concentration, impregnating temperature and time, wood moisture content and wood extraction treatments, on sapwood and heartwood are discussed. Results show that： 1） the optimum MMT concentration in the impregnation solution is 3% for sapwood and 5% for heartwood; 2） room temperature is suitable in practice; 3） treatment pressure should be set at a high enough value in order to ensure sufficient permeation; 4） the effects of different impregnation methods on sapwood and heartwood are different, the heartwood extractives affect WPG significantly; cell wall permeability of sapwood is better than that of heartwood; 5） the cold water, hot water and benzene-ethanol solution extractions can all greatly improve the permeability of heartwood, hot water can dissolve some hemicellulose of low aggregation and hot water extraction improves wood cell wall permeability; 6） with an increase in wood moisture content, the permeable space in wood is reduced, but with a certain amount of water, instantaneous spaces are created and the permeation dynamic increases. This effect is especially apparent for difficult impregnating situations in heartwood and impregnation under normal pressure.
Studying new wood composites through nano science and technology (NSC) will develop new compounding theory of wood, and accelerate the combination of new technology, wood science, material science and other disciplines. The compounding of wood and inorganic MMT on nanoscale molecular level has high potential to greatly improve the mechanical properties, fire retardance, abrasion resistance, decay resistance, dimensional stability and other properties of wood. Based on the great achievements of polymer/montmorillonite (MMT) nanocomposites, this paper reviewed nano intercalation compounding methods (i.e. in-situ intercalative polymerization and direct polymer intercalation), and discussed the structure, properties and modification of montmorillonite (MMT). According to the main chemical components and particular structure of wood, the authors discussed the liquefaction and plasticization of wood, compared the dissolvability and meltability between wood and polymer, and then systematically put forward the basic idea, technological processes and schematic diagram to prepare wood/MMT nanocomposites (WMNC). The key technology to prepare WMNC is either to introduce delaminated MMT nanolayers into wood with the help of some intermediate polymers, or to obtain liquefied wood or plasticized wood from the complicated natural composite. It is applicable and effective to realize wood/MMT nanoscale compounding with the help of proper intercalation agent and medium polymer through the proposed 搊ne-step?or 搕wo-step?impregnating processes.
For this study, an intercalation compounding method was used to prepare Chinese fir wood/Ca-montmorillonite （Ca-MMT） composite board to improve its properties such as surface mechanical properties, flame retardance and dimensional stability. By virtue of water-soluble phenolic resin （PF）, Chinese fir wood and Ca-MMT were mixed by pressure and vacuum impregnation. The optimum impregnation technology of Chinese fir wood/Ca-MMT composite board was obtained by using an orthogonal design and a single factor design of pressure and vacuum impregnation, using weight percent gain （WPG） as the basic index. The results are as follows： 1） On the basis of the orthogonal design and an actual experiment, the optimum preparation technology of Chinese fir wood/Ca-MMT composite board is 20% PF resin dispersion concentration （wt%）, 1.0 CEC amount of organic intercalation agent, 0.098 MPa vacuum degree, 5% concentration of Ca-MMT and 1.0 MPa pressure. 2） The WPG of the composite board samples of 450 mm length was much larger than that of the samples of 600, 750 and 900 mm length. Warm water extraction contributed little to WPG
In order to introduce nano science and technology (NST) into the research field of wood science and technology, and promote the research of wood science and wood-inorganic composites to nanoscale, some new concepts, such as the nano space in wood, nano structure units of wood and nanowood are put forward in this paper based on the layer structure of wood cell wall and the pile-up model of its main components. Furthermore, the process of preparing nanowood is discussed, and wood-inorganic nanocom-posites may be operated in three ways with wood (matrix) and inorganic filler phase in 0-2, 0-3 or 2-3 dimensions respectively. The following results are obtained: (1) The nanoscale voids in wood indicate that wood has inherent space to accommodate nanosized materials, such as nanoparticles, nanotubes and nanosticks; (2) According to the size from top down, the nano structure units in wood can be classified as: nanolayers, nano CMF (cellulose microfibril) and matrix, nano crystallite units and cellulose chain clusters, and these can theoretically form nanowood; (3) The preparation of wood-inorganic nanocomposites can be operated on 0-2, 0-3 or 2-3 dimensions.
Zhao Guangjie Lu WenhuaCollege of Material Science and Technology, Beijing Forestry University, Beijing 100083, P. R. China
