In this paper,an embedded real-time control system for automatic rotor balancing was studied.Benefiting from the modular design,this system can be easily re-constituted or expanded under different working conditions.The special designed hardware resists harsh environment.As an embedded application,it was very important to save system consumptions on both hardware and software,so the algorithms for unbalance vibration identification and attenuation were deduced,meantime a unified fast algorithm structure was achieved through the geometric analysis.Based on this structure,the signal processing algorithm was tested by an open data source,while the control algorithm was simulated using a basic rotor model,and then connected to a hyper gravity machine running online auto-balancing.The result confirms that the unbalancing vibration is effectively restrained.
Hypergravity technology has a wide application prospect on many industry areas for its powerful ability on multiphase flow transport and reaction.In its long-term operation,vibration control of higee rotor is an important guarantee for high-quality continuous outputs.Offline approach has great influence on continuity of the whole production line.In order to study online auto-balancing control strategy,a mathematical model of higee rotor was established.Then basic Iterative Learning Control(ILC)algorithm and its improved structure based on vector analysis were introduced.Pure injection balancer and electromagnetic balancer were separately used as the actuator.Three different control algorithms(P control using Cohen-Coon parameter tuning law,basic ILC,and improved ILC based on vector analysis)were compared under single eccentric mass disturbance and continuous ones.Simulation results manifested the effects of ILC in rotor auto-balancing control,especially on the "over-control" issue during the balancing process.
