To improve the separation efficiency of air dense medium fluidized beds tor dry coal preparation, a gasvibro fluidized bed has been proposed in which magnetic powder is used as the heavy medium. Pressure fluctuations in the gas-vibro fluidized bed were investigated using time- and frequency-domain analysis methods. The relationship between pressure fluctuations, bubble behavior, and separation efficiency was established. The low amplitude of the standard deviation, the power spectral density （PSD）, the incoherent-output PSD, and the high amplitude of the coherent-output PSD, which corresponds to the bubble behavior in the bed, were improved for coal preparation. The coal ash content was reduced from 42.5570 to 16.54% by using the gas-vibro fluidized bed.
In order to study the effect of agitation on the characteristics of air dense medium fluidization, we designed and constructed an agitation device. Analyses were then conducted on the fluidization characteristics curves, the bed density stability and the average bubble rise velocity Uaunder different agitation conditions. The results indicated that a lower bed pressure drop(without considering lower gas velocity in a fixed bed stage) and higher minimum fluidized velocity are achieved with increasing agitation speed.The height d(distance between the lower blades and air distribution plate) at which the agitation paddle was located had a considerable effect on the stability of the bed density at 9.36 cm/s < U < 10.70 cm/s. The higher the value of d, the better the stability, and the standard deviation of the bed density fluctuation r dropped to 0.0364 g/cm^3 at the ideal condition of d = 40 mm. The agitation speed also had a significant influence on the fluidization performance, and r was only 0.0286 g/cm^3 at an agitation speed of N = 75 r/min. The average bubble rise velocity decreased significantly with increasing agitation speed under the operating condition of 1.50 cm/s < U–U_(mf)< 3.50 cm/s. This shows that appropriate agitation contributes to a significant improvement in the fluidization quality in a fluidized bed, and enhances the separation performance of a fluidized bed.
To research a novel technology for dry coarse coal slime beneficiation and extend its application, active pulsing air separation technology was investigated by DEM-CFD coupling simulation approach. The results show that the ash content of feed is reduced by 10% 15% and the organic efficiency is up to 91.78% by using the active pulsing air separation technology. The gas solid flow in the active pulsing air classifier was simulated. Meanwhile, the characteristics of particle motion and the separation process of different particles were analyzed, and the mechanical structure of the classifier was also modified to achieve high separation efficiency. Therefore, a novel high-efficiency dry beneficiation technique was advanced for coarse coal slime.
Wide-size-range medium-solids are used in a modularized coal beneficiation demonstration system with a gas-solid fluidized bed. The characteristics of fluidization and dry-beneficiation of the medium solids were studied. The numerical simulation results show that 0.15–0.06 mm fine magnetite powder can decrease the disturbances caused by the bubbles. This is beneficial to the uniformity of the gas-solid interactions and thus to the uniformity and stability of the bed density and height. The experimental results show that, with an increase in the fine coal content in medium solids, both the fluidization quality and the beneficiation performance of the bed decreased gradually. When the fine coal content was no more than 13%, a relatively high superficial gas velocity increased the beneficiation efficiency. When the content was more than 13%, part of the fine coal was separated, leading to product layers. The separation efficiency was therefore gradually decreased. The models for predicting the bed density standard deviation and the probable error, E, value were both proposed. The E value can reach to 0.04–0.07 g/cm^3 under the optimized experimental parameters. This work provides a foundation for the adjustment of the bed density and the separation performance of the modularized 40–60 ton per hour dry coalbeneficiation industrial system.
