The rules of diffusion wear and oxidation wear for PCBN cutting tools were analyzed based on thermodynamics theory. Dissolution concentrations in typical normal workpice materials of PCBN tool material at different temperature were then calculated. Diffusion reaction rules in high temperature were developed and analyzed using the Gibbs free energy criterion. The machining tests were conducted using the PCBN tools at different cutting speeds of 50, 95,100 and 180 m/min, feed of 0.1, 0.2 and depth of cut of 0.1, 0.8, 1, and 1.5 mm respectively on a PUMA300LM numerically-controlled lathe. It was found that the theoretical results were uniform with the experimental data, and the results will provide useful references for tool material design and selection.
A 2 DOF dynamic model of regenerative chatter model with state-dependent time delay is developed in milling processes. Regenerative effects, "ploughing" or "rubbing" effects between the flank of the cutting edge and the machined surface, and feed effects are considered. It is shown that the regenerative delay is determined by the combination of the cutter rotation and the tool vibrations resulting in a state-dependent time delay. The governing equation is a delay-differential equation with state-dependent delay (SD-DDE), as opposed to the standard models with constant time delay. Based on Frechet derivative theory, the linearization of periodic state-dependent delay differential equation is also investigated. For a system with practical milling parameters, the incorporation of the state-dependent delay into the model does not essentially affect the linear stability properties of the system.
The adhesion wear of cemented carbide tool when machining GH907 was studied with white light interferometer,infrared imaging,and SEM-EDS.The adhesion wear morphology,wear mechanism and the wear rule of adhesion were analyzed,and the effect of different cutting time and different cutting speed on adhesive wear were analyzed.The conclusion will provide useful references for the optimization of cutting parameters and the improvement of the tool life.
The essence of oxidation wear machanism of cenmented carbide tool was studied based on thermodynamics. Standard Gibbs free energy of possible reactions in cutting process at different temperature was calculated using substance Gibbs free energy function methods, and the sequence of reaction possibility order was researched as well as characteristics of every reaction. Theoretical calculation shows that WO3, Co3O4, TiO2 and CoWO4 are the main resultants, which are proved with the experiment results.
