Thermal contact resistance plays a very important role in heat transfer efficiency and thermomechanical coupling response between two materials,and a common method to reduce the thermal contact resistance is to fill a soft interface material between these two materials.A testing system of high temperature thermal contact resistance based on INSTRON 8874 is established in the present paper,which can achieve 600 C at the interface.Based on this system,the thermal contact resistance between superalloy GH600 material and three-dimensional braid C/C composite material is experimentally investigated,under different interface pressures,interface roughnesses and temperatures,respectively.At the same time,the mechanism of reducing the thermal contact resistance with carbon fiber sheet as interface material is experimentally investigated.Results show that the present testing system is feasible in the experimental research of high temperature thermal contact resistance.
Xiaoping Zheng1,Donghuan Liu,2,3 Dong Wei,4 and Xinchun Shang 2,3 1) Applied Mechanics Laboratory,Department of Engineering Mechanics,Tsinghua University,Beijing 100084,China 2) Department of Applied Mechanics,University of Science & Technology Beijing,Beijing 100083,China 3) National Center for Materials Service Safety,University of Science & Technology Beijing,Beijing 100083,China 4) China Aerodynamics Research and Development Center,Mianyang 621000,China
A discontinuous Galerkin (DG) finite element method is presented to solve the thermoelastic coupling problems caused by temperature and pressure dependent thermal contact resistance (TCR).The whole analysis is made up of two parts,thermal and mechanical analysis.In thermal analysis,the DG method is employed to simulate the temperature jump phenomenon,which satisfies the imperfect thermal contact condition in a straightforward manner.In mechanical analysis,the impenetrability condition is fulfilled through a DG approach with penalty functions.The Picard iteration procedure with a relaxation technique is also adopted to accelerate the rate of convergence and avoid numerical instability.Numerical examples show that the present method is an attractive approach for solving thermoelastic coupling problems caused by TCR.The methodology can also be expanded to solve problems with friction finite deformation contact,node-to-segment contact and node-to-surface contact,etc.in a straightforward manner.
