Casting magnesium alloys are highly heterogeneous materials inevitably containing numerous voids.These voids will evolve during material deformation and markedly affect material behaviors,so it is important to investigate the equation of the void evolution and the constitutive relation involving the void evolution.By assuming the voids in casting magnesium alloys were spherical,the growth equation of the voids was obtained from the incompressibility and continuity conditions of material matrix. Through combining the obtained void-growth equation with the void-nucleation equation relative to the increment of intrinsic-time measure,the evolution equation of the voids was presented.By introducing the presented void-evolution equation to a nonclassical elastoplastic constitutive equation,a constitutive model involving the void evolution was put forward.The corresponding numerical algorithm and finite element procedure of the model were developed and applied to the analysis of the elastoplastic response and the porosity change of casting magnesium alloy ZL305.Computed results show satisfactory agreement with those of the corresponding experiments.
The response and failure of magnesium alloy AZ31 specimens subjected to different pre-loaded-stress levels and heating rates were investigated with a Gleeble-1500 thermo-mechanical material testing system.It is found that the increases of either pre-loaded stresses or heating-rates decrease the failure temperatures of the specimens.The metallographs of the tested specimens were also observed.It is shown that the high heating-rate may cause stronger local thermal inconsistency,which remarkably increases the microdefects and reduces the macroscopic mechanical properties of the material.
Effects of temperature and heating rate on the mechanical properties of the tensile specimens of magnesium alloy AZ31 were experimentally investigated using a Gleeble-1500 thermo-mechanical material testing system.The metallurgraphs of the fracture section of the specimens were also experimentally observed and analyzed for exploring their failure mechanism under different temperatures and heating rates.The results show that the higher the temperature,the lower the ultimate strength of the specimens.And the higher the heating rate,the higher the ultimate strength of the specimens.The high temperatures and high heating rates will induce microvoids in the specimens which make the specimens failure under relatively low loads.
In order to investigate the effect of microvoids on the mechanical behavior of casting magnesium alloy,a spherical void-cell model of the material was presented.The velocity and strain fields of the model were obtained from the assumption that the material matrix is homogeneous and incompressible.The hardening and softening functions,which respectively reflect the deformation-hardening and void-softening behaviors of the material,were presented and introduced to an endochronic constitutive equation for describing the mechanical behavior of the material including microvoids.The corresponding numerical algorithm and finite element procedure were developed and applied to the analyses of the elastoplastic response and the porosity of casting magnesium alloy ZL102.The computed results show satisfactory agreement with experimental data.
The dynamic softening behaviors during hot deformation of 7075 aluminum alloy were studied by isothermal hot compression tested at temperatures of 250, 300, 350, 400 and 450 ℃ and strain rates of 0.01, 0.1, 1 and 10 s-1 on Gleeble1500. The results show that the temperature changes have a significant effect on the dynamic softening rate. It is indicated that the considerable dynamic softening rate associated with dynamic recrystallization leads flow stress value decreasing gradually. A group of coefficients needed by the phenomenological constitutive model containing a softening ratio item were calculated by the multiple linear regression method. The optical microstructures show that the grains of billets compressed become more and more refined with strain rate increasing as well as the degree of dynamic softening and work-hardening higher. The phenomenological constitutive description of 7075 aluminum alloy can accurately describe the relationships among flow stress, temperature, strain rate, strain and dynamic softening, and offer the basic model for plastic forming process simulation.
